Rockwell-automation FactoryTalk Scheduler Users Guide Manuale Utente Pagina 20
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FACTORYTALK SCHEDULER USER’S GUIDE
14
• • • • •
The BizBikes manufacturing resources
The BizBikes manufacturing plant contains seven work cells (Cut, Machine, Bend, Weld,
Finish, two Subassembly areas, and two Assembly and Pack areas), and a three-person
labor pool per shift (labor required by Subassembly and Assembly and Pack). All work
cells and labor are available for two eight-hour shifts, five days a week (a 2/5 composite
shift pattern). The first shift starts at 7
AM and ends at 3 PM. The second shift starts at 3 PM
and ends at 11
PM. There are no scheduled breaks in either shift. The key differences for
the processes at the various work cells are summarized below. Keep in mind that all setup
and process durations are expressed in hours.
Order # Product Name
Order
Quantity Release Date Due Date
SSD Red Finished Frame 2 SSD Red Finished Frame 24 2/12/03 11 PM 2/13/03 11 PM
SSD Red Finished Frame 3 SSD Red Finished Frame 24 2/18/03 11
PM
2/19/03 11
PM
SSD Blue Finished Frame 1 SSD Red Finished Frame 24 2/11/03 11 PM 2/12/03 11 PM
SSD Blue Finished Frame 2 SSD Blue Finished Frame 24 2/13/03 11 PM 2/14/03 11 PM
SSD Blue Finished Frame 3 SSD Blue Finished Frame 24 2/17/03 11 PM 2/18/03 11 PM
SSD Blue Finished Frame 4 SSD Blue Finished Frame 24 2/18/03 11 PM 2/18/03 11 PM
Handlebar Assembly 1 Handlebar Assembly 75 2/10/03 11 PM 2/11/03 11 PM
Handlebar Assembly 2 Handlebar Assembly 75 2/12/03 11 PM 2/13/03 11 PM
Handlebar Assembly 3 Handlebar Assembly 75 2/14/03 11 PM 2/17/03 11 PM
Handlebar Assembly 4 Handlebar Assembly 75 2/17/03 11 PM 2/18/03 11 PM
Handlebar Assembly 5 Handlebar Assembly 75 2/19/03 11 PM 2/20/03 11 PM
Seat Assembly 1 Seat Assembly 75 2/10/03 11 PM 2/11/03 11 PM
Seat Assembly 2 Seat Assembly 75 2/12/03 11 PM 2/13/03 11 PM
Seat Assembly 3 Seat Assembly 75 2/14/03 11 PM 2/17/03 11 PM
Seat Assembly 4 Seat Assembly 75 2/17/03 11
PM
2/18/03 11
PM
Seat Assembly 5 Seat Assembly 75 2/19/03 11 PM 2/20/03 11 PM
Handlebar 1 Handlebar 100 2/11/03 11 PM 2/14/03 11 PM
Handlebar 2 Handlebar 100 2/12/03 11
PM
2/17/03 11
PM
Handlebar 3 Handlebar 100 2/14/03 11
PM
2/19/03 11
PM
Neck Post 1 Neck Post 60 2/11/03 11 PM 2/14/03 11 PM
Neck Post 2 Neck Post 120 2/12/03 11 PM 2/17/03 11 PM
Neck Post 3 Neck Post 60 2/14/03 11
PM
2/19/03 11
PM
SHP Frame 1 SHP Frame 50 2/10/03 11 PM 2/14/03 11 PM
SHP Frame 2 SHP Frame 50 2/11/03 11 PM 2/17/03 11 PM
SSD Frame 1 SSD Frame 50 2/11/03 11 PM 2/17/03 11 PM
SSD Frame 2 SSD Frame 50 2/12/03 11
PM
2/18/03 11
PM
Seat Post 1 Seat Post 100 2/12/03 11 PM 2/17/03 11 PM
Seat Post 2 Seat Post 100 2/14/03 11 PM 2/19/03 11 PM
- Scheduler 1
- Contents 3
- 5 • Scheduling Concepts 39 4
- 7 • Schedule Analysis 87 5
- A • Glossary 97 5
- B • Process Plans 105 5
- C • MRP Charts 111 5
- D • Time Pattern Editors 119 6
- Index 133 6
- What is the benefit? 7
- How is it designed? 7
- Where do I begin? 7
- Intended audience 8
- Installation and startup 8
- Where can I go for help? 8
- Reference the user’s guides 8
- Get help online 9
- Get phone support 10
- Get Web support 10
- Get on-site support 11
- Get consulting services 11
- Contact us 11
- The BizBikes Factory 13
- BizBikes business problems 14
- Learn more about RSBizWare 15
- The Factory Overview 17
- Process plans 22
- SHP Red Finished Frame Plan 23
- SHP Frame Plan 24
- Handlebar Assembly Plan 24
- Handlebar Plan 25
- Neck Post Plan 25
- Purchased components 27
- Inventories 28
- Previously scheduled orders 28
- Singular 29
- Infinite 29
- Simultaneous 29
- Adjustable Pooled 29
- Shift patterns and efficiency 30
- Resource sets 30
- AM of Day 1, it could be 32
- AM, it would 32
- AM to 2 PM, as shown below 32
- PM and 9 PM 33
- AM on Day 2, as shown below 33
- 7 101 4 7101 4 710 34
- AM PM AM 34
- Sequencing constraints 35
- Material constraints 40
- Fixture constraints 42
- Operation constraints 42
- CHEDULING 45
- Find: A “good” schedule 46
- Simulation-based sequencing 50
- Selection rules 53
- Types of rules 53
- Operation selection rules 53
- SELECTION 55
- Predefined Job Preference 56
- Minimum Job Tardiness 57
- Minimum Job Flow Times 58
- Maximum Facility Capacity 58
- Resource rules 60
- Custom sequencing 64
- Using FactoryTalk Scheduler 65
- Set the planning horizon 66
- Attach a database 67
- Create the fcs file 70
- Develop a schedule 71
- The Attributes window 73
- The Order Trace View window 73
- Use operation overlap 75
- Create named views 76
- View the Project Pane 80
- Manually edit a schedule 80
- Evaluate a schedule 82
- Performance metrics 82
- Schedule Analyzer 86
- FactoryTalk Scheduler reports 90
- Schedule Analysis 93
- Forward scheduling 94
- Simulation scheduling 96
- Simulation setup 96
- Backward scheduling 98
- Bottleneck scheduling 99
- Adding pooled resources 99
- Analysis summary 100
- • • • • • 101
- Glossary 103
- Process Plans 111
- ANDLEBAR 115
- MRP Charts 117
- SSD Blue Bicycle 118
- SHP Red Finished Frame 118
- SHP Blue Finished Frame 118
- SSD Red Finished Frame 119
- SSD Blue Finished Frame 119
- Handlebar Assembly 119
- Seat Assembly 120
- Pedal and Chain Assembly 120
- Derailleur Assembly 121
- Seat Post 121
- Handlebar 122
- Neck Post 122
- SHP Frame 122
- SSD Frame 123
- Time Pattern Editors 125
- Developing a time pattern 126
- Shift 1. Next, click on the 127
- 4. Select the Value type to 134
- Attaching a time pattern 135
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