Rockwell-automation 1560E SMC Flex Smart Motor Controller Manuale Utente Scaricare il pdf (Pagina 198)

Medium Voltage Business, 135 Dundas Street, Cambridge, ON N1R 5X1 Canada, Tel: (1) 519 623-1810, Fax: (1) 519 623-8930 Web Site: www.ab.com/mvb

Supersedes Publication 1560E-UM050A-EN-P – August 2004

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Medium Voltage 1
SMC Flex™ 1
Motor Controller 1
Important User Information 2
Table of Contents 3
Installation Chapter 2 4
Programming Chapter 4 5
Metering Chapter 5 Page 6
Options Chapter 6 6
Diagnostics Chapter 7 6
Communications Chapter 8 6
Maintenance Chapter 10 7
Appendix D Spare Parts 8
Appendix E Accessories 8
1560E-UM050B-EN-P - June 2013 10
Product Overview 11
1560E – Retrofit Controller 12
SMC-Flex™ Control Module 12
Figure 1.1– Soft Start 13
Selectable Kickstart : 14
Current Limit Start ; 14
Dual Ramp Start : 15
Full Voltage Start 15
Preset Slow Speed 16
Product Overview 1-7 17
Soft Stop 18
Overload 19
Protection and Diagnostics 20
Underload : 21
Undervoltage ; 21
Overvoltage ; 21
Ground Fault 23
Table 1.A –PTC Input Ratings 25
Excessive Starts/Hour 27
Overtemperature 27
Figure 1.14 – DPI Location 28
Pump Control Option 29
1-20 Product Overview 30
Braking Control Option 31
Power Module 32
Interface Board 33
1-24 Product Overview 34
Product Overview 1-25 35
1-26 Product Overview 36
Product Overview 1-27 37
1-28 Product Overview 38
1-30 Product Overview 40
Product Overview 1-31 41
1-32 Product Overview 42
Product Overview 1-33 43
Product Overview 1-35 45
1-36 Product Overview 46
Product Overview 1-37 47
1-38 Product Overview 48
Installation 49
2-2 Installation 50
Mounting 51
Grounding Practices 52
(with LV panels not shown) 54
Installation 2-7 55
Installation 2-9 57
Power Connections (cont.) 58
Bulletin 1503E 59
2-12 Installation 60
Installation 2-13 61
2-14 Installation 62
Installation 2-15 63
Surge Arrestor Protection 64
Two-speed Motors 65
Multi-motor Protection 65
EMC Compliance 66
Wire Size Torque 67
0.75 to 2.5 mm 67
2-20 Installation 68
Commissioning Procedure 69
System Characteristics 70
MV SMC-Flex™ Module 71
3-4 Commissioning Procedures 72
Commissioning Procedures 3-5 73
3-6 Commissioning Procedures 74
Figure 3.3 – Interface PCB 75
3-8 Commissioning Procedures 76
Milliseconds 77
Control Function Tests 78
Programming 81
Programming Menu (cont.) 82
Programming 4-3 83
Table 4.A 84
Parameter Linear List 84
Programming 4-5 85
EscEsc SelSel 86
Using Parameter Management 87
(Dual Ramp) 90
Parameter Option 91
Starting Mode 91
Full Voltage 91
Basic Setup (cont.) 92
Undervoltage u 94
Overvoltage u 94
Underload v 94
Motor Data Entry 95
4-16 Programming 96
Metering 97
Viewing Metering Data 98
Human Interface Module 100
Programming Parameters 102
Options 6-5 103
6-6 Options 104
Diagnostics 105
7-2 Diagnostics 106
Table 7.A 107
Fault Code Cross-Reference 107
7-4 Diagnostics 108
Communications 109
Keypad Description 110
Communications 8-3 111
Control Enable 112
Communications 8-5 113
Loss of Communication and 114
Network Faults 114
Table 8.E 115
SMC-Flex Bit Identification 116
Scale Factors for PLC 117
Communication 117
Rules for Using DataLinks 118
Troubleshooting 119
: Prestart fault indication 121
Troubleshooting 9-5 123
9-6 Troubleshooting 124
Voltage Feedback Circuit 125
Voltage-Sensing Board 126
Replacement 126
Figure 9.3 – IGDPS Board 127
9-10 Troubleshooting 128
Troubleshooting 9-11 129
SCR Replacement Procedure 131
Power Circuit 132
Troubleshooting (cont.) 132
Troubleshooting 9-15 133
Troubleshooting 9-17 135
Figure 9.6 – Heatsink Clamp 136
Troubleshooting 9-19 137
Figure 9.9 – Heatsink Clamp 138
Troubleshooting 9-21 139
Troubleshooting 9-23 141
9-24 Troubleshooting 142
Troubleshooting 9-25 143
Snubber and Resistor Circuit 145
VOLTAGE FEEDBACK 146
Troubleshooting 9-29 147
9-30 Troubleshooting 148
Troubleshooting 9-31 149
9-32 Troubleshooting 150
Troubleshooting 9-33 151
9-34 Troubleshooting 152
Troubleshooting 9-35 153
9-36 Troubleshooting 154
Troubleshooting 9-37 155
9-38 Troubleshooting 156
Troubleshooting 9-39 157
9-40 Troubleshooting 158
Maintenance 159
Vacuum Bottles 160
Terminals 160
Solid-State Devices 161
Static-Sensitive Items 161
Final Check Out 161
10-4 Maintenance 162
Environmental Considerations 163
Appendix A 165
A-2 Specifications 166
Bulletin 1560E 169
Bulletin 1562E 169
Description Specifications 170
Description 172
Parameter Information 173
Parameter Information B-3 175
B-4 Parameter Information 176
1560E and 1562E Relay Control 177
SMC-Flex module 178
Spare Parts 187
Table D.2 188
Spare Parts D-3 189
Table D.4 190
Table D.6 192
Table D.7 193
Accessories 194
Table D.8 194
E-2 Accessories 196

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Rockwell-automation 1560E SMC Flex Smart Motor Controller Manuale Utente Pagina 198

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